Turn Block 24 – Advanced Indexing Turntable
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Product Description
Turn Block™ Indexing Turn Table is the world’s most capable indexing turntable. This advanced turntable is capable of managing operator loading, robots, power, air, communication, and safety.
Features:
• No code integration.
• Control up to 8 stations with plug and play apps.
• Free user defined function blocks for custom app development.
• Select Program direction, speed, acceleration, deceleration, and # of positions.
• UL/CE horizontal control panel controls power, air, communication & safety.
• Touch Screen 7” HMI and PLC with Ethernet IP, Modbus, digital I/O, 0-10V analogue communications.
• Includes machine network switch, 24V power supply, safety relay, main/branch circuit breakers.
• Safety light curtains, door switches, part presence, and light tower plug and play with standard metric connections.
• Epson Robots are plug & play.
• SMC pneumatics are plug and play.
• Machine base expandable and reconfigurable with modular block structure.
• Process data capture
• Standard and custom table options from aluminum, steel, and engineering plastics.
• Bar code recipe selection
• Easily mount enclosures to directly to the block.
• Precision gear box options with 10, 5, 3 arc min backlash.
*Recommended for assembly automation of with two or more steps. Offers maximum flexibility with the ability to redeploy and scale with volume.
SPECIFICATIONS
General
Model: Turn Block 24
Table Diameter (sold separately): 24”
Size: 24W X 28”
Standard Repeatability: 5 Arc Min backlash maximum.
Optional Precision Repeatability: 3 Arc Min backlash maximum.
Direction: Counterclockwise
Indexing positions: 4 and 8
Approximate Size: 24” W x 28” D X 9” H
Approximate Weight: 125 lbs.
Electrical Power: 20 amps @ 240/1/60
Compressed Air: 80-100 PSIG
Speed & Torque
Max. Table Speed: 20 RPM
Max Torque at max speed: 5.4 in-lbs.
Enclosures (Sold Separately or provided by others)
Mounting: Light weight safety enclosure may be mounted table tapped holes.
Door Switches/Interlocks: Up to 4 door switches connect via daisy chain.
Part Presence: Part presence sensor is required for manual loaded systems.
Light Tower: Red/Green light tower quick connect is supported.
Light Curtain: Light curtain connection is provided for Keyence GL-S and GL-R series for plug and play with internal safety relay built in.
Mechanical
Structure: Interlocked steel base, pillars, and reinforced gear box support.
Mounting: Support pillars support other machine blocks w/ tool pin interlocks
Cover: Aluminum
Drive: Precision Gear box
Table Mount: ISO 9409-1 output flange
Max Symmetrical Unsupported load: 50 lbs.
Max Unbalanced/Unsupported load: 30 lbs.
Max Supported Load (additional rollers or support blocks required): 300+lbs
Table Materials: Acrylic, Aluminum, Steel, Engineered Plastics.
Main Air Supply: 16 mm
Station Air supply Lines: 12 mm
Electrical
Electrical Power: 20 amps @ 240/1/60
SCCR Rating: 10 kA rms SYMM, 240V MAX
Environment Rating: TYPE 1
Light Curtains: (2) Quick connects for receiver and transmitter.
Door Switches: (1) Quick connect for door sensor circuit.
Part Presence Sensor: (1) Quick connect for door sensor circuit.
Light Tower: (1) Quick connect for red/green light tower. Station Power: (3) 240V single phase 6 A power circuits for each station. Max
FLA 7.5A
Station E-Stop: Each station is prewired for 24V safety circuit.
Communication
Station Digital Outputs: 3 (9 total)
Station Digital Inputs: 5 (15 total)
Analogue Output: (1) 0-10V (3 total)
Communication Protocol: Modbus TCP (4 RJ45 ports)
Bar Code: Prewired for (1) USB type A Bar Code Scanner
Controls
HMI: 7” Resistive Touch Screen PLC
Safety Relay: Built in & prewired for light curtain and door switches.
Circuit Breakers: Internal main, station and motor breakers.
Main Disconnect: Lockable power disconnect on front of machine.
Low Voltage Power Supplies: Built in 24 V and 5 V power supplies.
Homing Sensor: Built in induction homing sensor.
Station Control: 3 dedicated & 1 auxiliary.
Accessories: Controlled by Robots or PLC directly
Robots: Up to 3 simultaneous controlled.
Vision Systems: Controlled by Robot or PLC directly.
Software
Programming Specifications: IEC 61131-3
Warranty: 12 months against manufactured defects not including labor.
Turn Block ManualSPECIFICATIONS
General
Model: Turn Block 24
Table Diameter (sold separately): 24”
Size: 24W X 28”
Standard Repeatability: 5 Arc Min backlash maximum.
Optional Precision Repeatability: 3 Arc Min backlash maximum.
Direction: Counterclockwise
Indexing positions: 4 and 8
Approximate Size: 24” W x 28” D X 9” H
Approximate Weight: 125 lbs.
Electrical Power: 20 amps @ 240/1/60
Compressed Air: 80-100 PSIG
Speed & Torque
Max. Table Speed: 20 RPM
Max Torque at max speed: 5.4 in-lbs.
Enclosures (Sold Separately or provided by others)
Mounting: Light weight safety enclosure may be mounted table tapped holes.
Door Switches/Interlocks: Up to 4 door switches connect via daisy chain.
Part Presence: Part presence sensor is required for manual loaded systems.
Light Tower: Red/Green light tower quick connect is supported.
Light Curtain: Light curtain connection is provided for Keyence GL-S and GL-R series for plug and play with internal safety relay built in.
Mechanical
Structure: Interlocked steel base, pillars, and reinforced gear box support.
Mounting: Support pillars support other machine blocks w/ tool pin interlocks
Cover: Aluminum
Drive: Precision Gear box
Table Mount: ISO 9409-1 output flange
Max Symmetrical Unsupported load: 50 lbs.
Max Unbalanced/Unsupported load: 30 lbs.
Max Supported Load (additional rollers or support blocks required): 300+lbs
Table Materials: Acrylic, Aluminum, Steel, Engineered Plastics.
Main Air Supply: 16 mm
Station Air supply Lines: 12 mm
Electrical
Electrical Power: 20 amps @ 240/1/60
SCCR Rating: 10 kA rms SYMM, 240V MAX
Environment Rating: TYPE 1
Light Curtains: (2) Quick connects for receiver and transmitter.
Door Switches: (1) Quick connect for door sensor circuit.
Part Presence Sensor: (1) Quick connect for door sensor circuit.
Light Tower: (1) Quick connect for red/green light tower. Station Power: (3) 240V single phase 6 A power circuits for each station. Max
FLA 7.5A
Station E-Stop: Each station is prewired for 24V safety circuit.
Communication
Station Digital Outputs: 3 (9 total)
Station Digital Inputs: 5 (15 total)
Analogue Output: (1) 0-10V (3 total)
Communication Protocol: Modbus TCP (4 RJ45 ports)
Bar Code: Prewired for (1) USB type A Bar Code Scanner
Controls
HMI: 7” Resistive Touch Screen PLC
Safety Relay: Built in & prewired for light curtain and door switches.
Circuit Breakers: Internal main, station and motor breakers.
Main Disconnect: Lockable power disconnect on front of machine.
Low Voltage Power Supplies: Built in 24 V and 5 V power supplies.
Homing Sensor: Built in induction homing sensor.
Station Control: 3 dedicated & 1 auxiliary.
Accessories: Controlled by Robots or PLC directly
Robots: Up to 3 simultaneous controlled.
Vision Systems: Controlled by Robot or PLC directly.
Software
Programming Specifications: IEC 61131-3
Warranty: 12 months against manufactured defects not including labor.